Custom Blister Packaging - Transparent, Tamper-Resistant & Retail-Ready
Blister packaging combines product visibility with security and shelf appeal. Labels Lab manufactures custom blister packs, clamshell packaging and printed blister card packaging for supplements, tablets, capsules, gummies, nutraceuticals, electronics accessories, toys, hardware and beauty products.
Our blister solutions include PVC blisters with printed backing cards, full clamshells with hang-hole retail display and child-resistant blister packs (CR peel-push) for pharmaceutical and CBD applications. Every blister pack protects your product while the clear front lets customers see exactly what they’re buying and the printed backing supports your brand identity and product information.
Our blister solutions include PVC blisters with printed backing cards, full clamshells with hang-hole retail display and child-resistant blister packs (CR peel-push) for pharmaceutical and CBD applications. Every blister pack protects your product while the clear front lets customers see exactly what they’re buying and the printed backing supports your brand identity and product information.
Industries We Supply Boxes To
Blister Packaging Types
Standard Blister Pack
Plastic cavity heat-sealed to a printed paperboard backing card. Classic pharmaceutical and retail format.
Clamshell Blister
Hinged plastic shell that snaps open and closed. Provides 360° product visibility and strong tamper evidence.
Slide Blister
A card-and-tray format where the blister tray slides out of a printed paper sleeve. Popular for supplements and nutraceuticals.
Child-Resistant (CR) Peel-Push Blister
Special laminated film that requires simultaneous push-and-peel action to access product.
Multi-Unit Blister Cards
Calendar packs, weekly dose packs and daily unit-dose packaging for pharmaceuticals.
Explore our wide variety of products
Blister Packaging Materials
PVC (Polyvinyl Chloride)
Most common material. Crystal clear, easy to form, cost-effective for most blister applications.
PETG
Most common material. Crystal clear, easy to form, cost-effective for most blister applications.
Aluminium Cold Form
For pharmaceuticals requiring maximum moisture, oxygen and light barrier protection.
Paperboard Backing Cards
300- 450gsm SBS paperboard, printed in full colour with your branding, safety information and other content.
Recyclable & Sustainable Options
Paper-based blister packs and bio-based film materials available on request.
Why Choose Blister Packaging?
Product Visibility
Clear thermoform plastic lets customers see the product before purchase
Tamper Evidence
Broken seal or opened clamshell is immediately visible
Child Resistance
CR blister formats meet requirements for certified products
Retail Shelf Ready
Hang-hole options for peg display or flat shelf stacking
Lightweight & Cost-Effective
Lower shipping weight than rigid bottles or cartons
Portion Control
Individual unit-dose blisters for supplement programmes
Artwork and Backing Card Design
The backing card is often the most visually important part of a blister pack. It is what the consumer reads, what the retailer handles and what carries all your information.
Our pre-press team checks every backing card file for colour accuracy, bleed, barcode integrity and text legibility at print size. For pharmaceutical and supplement blisters, we also verify that required text elements like lot number field, expiry date, warnings and active ingredient information are correctly placed and at the minimum required font size.
If you need a backing card designed from scratch, our team can handle that too.
Our pre-press team checks every backing card file for colour accuracy, bleed, barcode integrity and text legibility at print size. For pharmaceutical and supplement blisters, we also verify that required text elements like lot number field, expiry date, warnings and active ingredient information are correctly placed and at the minimum required font size.
If you need a backing card designed from scratch, our team can handle that too.
Child-Resistant Blister Packs
Child-resistant blister packs require a specific laminate construction, typically a push-through foil sealed under a peel-off paper layer. To access the product, the consumer must peel back the paper layer and then push through the foil. This dual action is what makes the format child-resistant.
Why Labels Lab
Quick Turnaround
We print and ship custom labels and packaging in 3-5 business days. Overnight shipping available for orders in priority.
Competitive Pricing
Our global production network enables bulk label printing, wholesale pouch packaging and short-run orders without compromising quality.
Dedicated Packaging Consultants
Every client receives a named packaging specialist to manage design, pre-press, production and delivery from start to finish.
Cutting-Edge Technology
We operate HP Indigo WS6000 digital presses, XFLEX OMET X4 narrow-web presses and Heidelberg offset equipment for labels up to 360mm wide.
Request A Quote
Material Options
Paper Labels
- Estate Paper
- Silver Paper
- White Paper
- Hologram Paper
- Wine Paper
BOPP Labels
- Silver Bopp
- White Bopp
- Hologram Bopp
- Clear Bopp
- Clear Bopp (with clear liner)
- Double-Sided
- Estate Paper
- Silver Paper
- White Paper
- Hologram Paper
- Wine Paper
BOPP Labels
- Silver Bopp
- White Bopp
- Hologram Bopp
- Clear Bopp
- Clear Bopp (with clear liner)
- Double-Sided
Finishes
- Gloss & Semi-Gloss Varnish
- Matte & Gloss Lamination
- Hologram Lamination
- Gloss & Semi-Gloss Varnish
- Matte & Gloss Lamination
- Hologram Lamination
PACKAGING
DONE RIGHT
all in one place
Frequently Asked Questions About Labels Lab
Blister packaging is widely used for tablets, capsules, gummies, electronics accessories, beauty products, hardware items and retail products that require visibility, protection and tamper evidence.
A standard blister pack uses a thermoformed plastic cavity sealed to a printed backing card, while a clamshell package is a hinged plastic enclosure that provides full product visibility and added structural protection.
Yes. Blister packaging is commonly used for pharmaceutical, nutraceutical and supplement products because it supports unit-dose packaging, product organization, lot coding and tamper-evident protection.
Yes. Child-resistant peel-push blister packaging formats are available for products such as pharmaceuticals, CBD products and edibles that require packaging structures.
Blister packaging is commonly manufactured using PVC, PETG, aluminium cold-form materials and printed paperboard backing cards depending on the required visibility, barrier protection and product sensitivity.
Blister packaging helps improve product visibility, shelf presentation and tamper evidence while keeping products securely enclosed for retail display and transportation.
Yes. Recyclable paper-based blister packaging and bio-based film alternatives are available for brands looking to reduce plastic usage and improve packaging sustainability.
Yes. Printed backing cards can include branding, instructions, barcode integration, dosage information, warnings, expiry dates and other content depending on the product category.
Custom blister packaging is widely used across pharmaceuticals, supplements, nutraceuticals, CBD, electronics, toys, cosmetics and retail consumer product industries.
Brands should evaluate product protection requirements, visibility needs, tamper resistance, child-resistance requirements, retail display goals and material compatibility before choosing a blister packaging format. At every step, our dedicated managers are happy to assist and help brands understand the best packaging options for their product and production needs.
