Packaging Solutions For different Industries

Custom Mailer Bags & EnvelopesBranded E-Commerce Shipping Packaging

The mailer bag is usually the first physical thing a customer touches when their order arrives. It is your brand's first impression outside of a screen and it costs next to nothing extra to make it a good one.

Labels Lab manufactures custom mailer bags, printed poly mailers, bubble mailer envelopes, kraft paper envelopes and padded mailers for e-commerce brands, subscription boxes, apparel, accessories and documents.

Our mailer bags are water-resistant, tear-proof and available with self-sealing adhesive strips - keeping your products secure during transit while delivering a premium branded unboxing experience. Eco-friendly, biodegradable and recycled material options are available for sustainability-conscious brands.
Poly mailer bags

Poly Mailer BAGS

Lightweight polyethylene mailers for apparel, accessories and flat items. Self-sealing and water-resistant.

Bubble mailer bags

BUBBLE MAILER BAGS

Cushioned mailers with built-in bubble padding for fragile items, cosmetics and electronics accessories.

Biodegradable Mailer Bags

KRAFT PAPER ENVELOPES

Eco-aesthetic paper mailers for documents, books and lightweight products. Recyclable and biodegradable.

padded mailer bags

PADDED MAILER ENVELOPES

Paper exterior with foam or bubble interior padding. Ideal for items requiring moderate impact protection.

Rigid mailer envelopes

RIGID MAILER ENVELOPES

Flat, board-backed envelopes for photography prints, certificates and items that must not bend.

GUSSETED MAILER BAGS

GUSSETED MAILER BAGS

Expandable side-gusset mailers for bulkier items like clothing, gifts and small boxed products.

Mailer Bag Materials

Vinyl

Standard waterproof and tear-resistant material for poly mailers

Recycled Polyethylene (RPE)

Made from post-consumer recycled plastics for eco-focused brands

Biodegradable Film

Certified biodegradable poly-mailer alternative

Kraft Paper

Certified natural paper for sustainable paper envelopes

Bubble Wrap Film

3-ply or 5-ply bubble lining for cushioned mailers

mailer bag printing options

Digital Printing
Full-colour logo, pattern and custom design printing for short runs from 500 units
Digital printed Mailer bags
Flexographic Printing
Cost-effective full-colour printing for large volume poly mailer production
Flexographic Printed Mailer bags
White on Black
Reverse-print effect for premium brand aesthetics.                      
White on black Mailer bags
Our Printer Technology

BUSINESS CASE FOR BRANDED MAILERS

Standard white or grey poly mailers cost roughly the same as branded ones at volume. But branded mailers do something a plain mailer cannot - they turn every delivery into a marketing touchpoint.

A customer who receives their order in a poly mailer printed with your brand colours, logo and a simple message is more likely to photograph it for social media, remember the brand and reorder. That is a measurable return on a very small incremental investment.

We have helped brands across apparel, cosmetics, supplements and pet care design mailer bags. We can show you examples that are useful to help visualize.

ECO-FRIENDLY MAILER BAG OPTIONS

If sustainability is part of your brand positioning, your mailer bag is the most visible place to prove it.

Bio-Degradable Mailer Bags

Made from ASTM D6400 certified compostable film that breaks down in industrial composting facilities. These mailers decompose into nutrient-rich compost, leaving no toxic residue.
  • Industrial compostable

  • ASTM D6400 Certified

  • Decomposes naturally

Recycled Polyethylene (RPE) Mailers

Made from post-consumer recycled plastic, reducing virgin plastic demand without requiring composting infrastructure. An excellent circular economy solution.
  • High post-consumer content

  • Reduces plastic demand

  • No composting needed

 

Both options can be printed in full colour with your brand. Both can include mark printing (like a compostable logo) if your certification allows it.

Why Labels Lab

Stopwatch icon representing fast production and delivery times.

Quick Turnaround

We print and ship custom labels and packaging in 3-5 business days. Overnight shipping available for orders in priority.
Hand holding dollar symbol icon representing affordable packaging pricing.

Competitive Pricing

Our global production network enables bulk label printing, wholesale pouch packaging and short-run orders without compromising quality.
Customer support consultant icon representing expert packaging assistance.

Dedicated Packaging Consultants

Every client receives a named packaging specialist to manage design, pre-press, production and delivery from start to finish.
Cutting-Edge-Technology

Cutting-Edge Technology

We operate HP Indigo WS6000 digital presses, XFLEX OMET X4 narrow-web presses and Heidelberg offset equipment for labels up to 360mm wide.
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Frequently Asked Questions About Labels Lab

Poly mailers are lightweight shipping bags designed for non-fragile items such as apparel, soft goods and accessories. Bubble mailers include built-in cushioning that helps protect delicate products like cosmetics, electronics, accessories and small retail items during transit.
Yes. Most poly mailer bags are manufactured using durable polyethylene materials that resist moisture, punctures and tearing during shipping. Material thickness can also be adjusted depending on product weight and shipping conditions.
Custom mailer bags are commonly used for apparel, beauty products, accessories, subscription kits, documents, books and lightweight retail products. Padded and gusseted options are often selected for products that require additional protection or extra storage space.
Yes. Custom mailers bags can be printed with logos, brand colors, patterns, QR codes, messaging and full-surface graphics. Digital and flexographic printing methods are available depending on order quantity and artwork complexity.
Short-run digital printing typically starts from around 500 units, making custom mailer packaging accessible for growing e-commerce brands, startups and seasonal product launches.
Yes. Labels Lab offers biodegradable mailers made from certified compostable films as well as recycled polyethylene (RPE) mailers produced using post-consumer recycled plastic. Kraft paper envelope options are also available for brands prioritizing recyclable packaging solutions.
Bubble mailers and padded mailer envelopes are generally recommended for products that require moderate impact protection during shipping. They help reduce movement and provide cushioning for items like glass bottles, skincare products and electronics accessories.
Yes. Branded mailers can strengthen brand recognition and create a more memorable unboxing experience. Many e-commerce and DTC brands use custom packaging to improve presentation, encourage social sharing and create a more premium feel during delivery.
Mailer bags are available in a wide range of standard and custom dimensions depending on the product size, shipping method and packaging requirements. Custom sizing can also help reduce wasted space and optimize shipping costs.
Most custom mailer bags include permanent self-sealing adhesive strips for secure shipping. Additional tamper-evident features and double-seal closures may also be available depending on the application and packaging style.
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1050 E. Flamingo Road, Suite E-227, Las Vegas, NV 89119

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